Pretreatment system
The pretreatment system is specially designed to produce juice, tea drinks, lactic drinks, aerated drinks, etc, which includes types of equipment, such as hot-water system, sugar melting system, recovery system, extraction system, milk power reconstitution system, monosaccharide system, saccharide system, mixing and allocating system, CIP system, plate or tube UHT sterilizers, mixers, vacuum degassing and aroma recycling system, homogenizing system, and control system.
As a long-standing supplier of various single-machines and complete-line equipment for beverage treatment to beverage companies at home and abroad, we can offer engineering consulting and technological design services tailored to the needs of clients, such as planning of equipment configuration, layout, process and auxiliary equipment for manufacturing shops.
CIP system
CIP (Clean in Place) refers to the cleaning and sterilization of various equipment, including tanks and tubes, without the need for disassembly, which is achieved by alternately applying cleansing water and liquid detergent. The CIP cleaning solution or water stored in the tank is heated circularly through the heat exchanger. After reaching the cleaning process requirements (temperature and concentration) and under the joint action of acid, alkali and heat, the tank, pipeline and other equipment are washed by the pump at high pressure through the cleaning pipeline to meet the requirements of providing a safe and hygienic environment for production.
Classification:
- According to different heating media, it can be divided into steam heating and electric heating;
- According to the number of tanks, it can be divided into single tank, double tanks (water tank, alkali tank), three tanks (water tank, alkali tank, acid tank), four tanks (water tank, alkali tank, acid tank, recycled water tank) and five tanks (water tank, alkali tank, acid tank, recycled water tank, hot water tank).
- According to the number of cleaning targets, it can be divided into single channel, double channels and multiple channels.
Sugar dissolving system
Extraction system
Extraction is to put tea leaves (or Chinese herbal medicines) in an extraction tank that stores water at a certain temperature for a period of time. The resulting mixture is then filtered, cooled, and separated for later use.
Blending system
Sterilization machine
The sterilization machine utilizes a rapid high temperature process to kill the microorganisms that cause spoilage and deterioration of materials, while preserving the original taste and nutrients of the products. This precise method effectively prevents secondary contamination and significantly prolongs product shelf life.
Our sterilization machine uses the indirect heat treatment method for sterilization, where steam heats water to generate high-temperature hot water for product sterilization. By selecting bellows with high heat exchange efficiency and reasonable temperature difference between hot water and sterilization, our sterilization function can maintain its effectiveness for extended periods of time.
Mixing machine
The mixing machine is the core equipment for the processing of carbonated drinks, responsible for ensuring thorough mixing and carbonation of treated water and the final syrup (containing various additives) in a certain proportion.
In 2004, our company developed an electronic flowmeter mixing machine. Compared with the traditional gravity mixing machine, it has the advantages of online adjustment of main technical indexes (Brix and gas content of products), simple operation, high precision and less material loss.
The working principle of the mixing machine is that the product water enters the degassing tank and is discharged by the water pump after vacuum degassing (deoxygenated water with lower oxygen content can be obtained by combining secondary degassing and increasing carbon dioxide replacement).The final syrup enters a syrup tank, and is mixed with deoxygenated water on-line by a syrup quantitative supply system (consisting of a syrup pump, a flowmeter and a regulating valve, etc.) according to a set ratio. The mixed solution is cooled by a heat exchanger, then transported to a jet device, where carbon dioxide is quantitatively added by a carbonation system (consisting of a pressure reducing valve, a filter, a flowmeter and a regulating valve, etc.). The product is then sent to carbonization tank, stored by cylinder pressure constant system, and finally sent to filling machine.
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