Palletizer & Depalletizer for any packaging types
Our palletizing system includes three types of palletizersis according to the modular concept: a traditional double-column palletizer, a single-column palletizer, and a palletizer equipped with a humanoid robot.
All our palletizers ensure
Safety
Safety has been integrated into all aspects of the design of the palletizer to meet all industry standards. Three types of safety design are adopted, including light curtain protection for load exit, protection for redundant crane falling and controlled door entrance protocol. When using our palletizer, the safety of operators is our top priority.
Flexibility
Our palletizer can handle almost any packaging types, with a wide product line, modular layout and soft handling ability.
Performance
High production eficiency, with minimum guarantee of 98% normal operation time, industry-leading HMl interface for operation and management, rapid
changeover of bottle formats, and convenience of equipment cleaning and maintenance.
Traditional palletizing system
High-speed double-column lifting main machine.
Up to 6 layers/minute.
Advantage
Flexible layout and configuration.
Simple installation.
Change the palletizing format directly from HMl, and change the bottle recipe with one button.
Driven by full servo motor for smooth operation.
Adopt a Class 3 safety design and equipped with a fall arrest system.
Single-column palletizer
High-speed single column with double lifting devices and low-level feeding. Up to 7-1l layers/minute.
Advantage
Flexible layout and configuration.
Simple installation.
Change palletizing format directly from HMl and change bottle formula with one click.
Use toothed timing belt to reduce maintenance costs.
Adopt Category 3 safety design and equipped with anti-fall system.
Robot palletizing system
High-speed robots are available in Kuka, Fanuc, ABB, and Yaskawa. Up to 5-8 layers/minute.
Advantage
Flexible layout and configuration. Simple installation. Change palletizing format directly from HMl and change bottle formula with one click. Use toothed timing belt to reduce maintenance costs. Adopt Category 3 safety design. Bottle palletizing, layer deposit, row deposit, bottle row deposit are all available.
Centralized palletizing systems
We are the main integrator of robot technology, providing services such as robot palletizing, depalletizing, packing and high-sped sorting.Our centralized paletizing solution can meet the process optimization needs of multiple production lines. Generally, it is combined with automatic empty pallet distribution system, stretching film winding machine and labeling unit, and then the fully loaded pallet is transferred to warehouse or loading area.Combining all these with internal control, TECH-LONG has a complete end-of-line solution.
Advantage
Flexible consideration of the diversity of pallet products.
Fully automatic operation.
Higher production line efficiency.
The centralized management between production lines is improved.
Less operators required.
The number and distance of forklifts have been greatly reduced or eliminated.
Minimum and efficient footprint.
Convenient integrated data management.
Flexible post-processing solution that allows adding production lines and/or palletizing
modes.
Energy-saving operation.
Lower costs.
Convenient docking to three-dimensional warehouse or shipping area.
Layer preparation system with robot
The system can use1or 2 robots installed inparalle, moving continuously and synchronously with the conveyor belt below. Packages are conveyed in single rows,appropriately spaced, along layer-forming conveyor belts,where robotsgrab products and arrange them according to the selected palletizing format, with the speeds up to 5-12 layers/minute.
Advantage
Flexible consideration of the diversity of pallet products.
Fully automatic operation.
Higher production line efficiency.
Improved centralized management between production lines.
Reduced number of operators.
No or greatly reduced number and moving distance of forklifts.
Minimum and efficient footprint.
Convenient integrated data management.
Flexible post-processing solution that allows adding production lines and/or palletizing
modes.
Energy-saving operation.
Lower costs.
Convenient docking to three-dimensional warehouse or shipping area.
Depalletizer
Our de-palletizing system is designed according to the modular concept, involving two types of de-palletizing machines, which can be implemented by using interchangeable gripper heads:one is equipped with double-column structure, and the other is equipped with a humanoid robot.
Advantage
Flexible layout and configuration.
Simple installation.
Change recipe parameters directly
from HMI.
Servo positioning.
High speed and stability.
Adopt Category 3 safety design.
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