The current situation of the filling machine industry
● The rapid development of PET bottled water.
● Increasing demands for energy conservation and waste reduction.
● Intense market competition and increased emphasis on cost control.
● Growing adoption of sustainable development and "green" factories.
Why choose TECH-LONG BFC monoblock machine?
TECH-LONG light bottle blowing-filling-capping combi-
block shocking launch
TECH-LONG is a leading global BFC Monoblock Machine supplier that has successfully mastered the key technologies of PET bottle-blowing and filling. With extensive experience in whole-line projects, our integration of bottle-blowing and filling technologies is the foundation of the advanced BFC Combi-block equipment. Through innovative online molding and filling equipment, we have achieved a significant reduction in energy consumption of over 25%, filling a gap in the Chinese industry and reaching an international advanced level.
Technical data
| Filling stuff | Water, fruit juice, tea drinks, functional drinks, carbonated drinks. |
| Packing | PET bottle |
| Volume | From 250 to 2500 ml |
| Bottle shapes | Circular, square or rectangular. |
| Capacity (bottles/hour) | 6,000-43,200 |
| Filling technology | Isobaric filling. negative pressure fillingpressure filling. gravity filling. |
| The number of bottle-blowing molding cavity | 6-24 |
| The number of filling valves | 24-90 |
| The number of capping heads | 6-18 |
The advantages of bottle BFC combi-block
Cost
● High efficiency of the whole line.
● Low investment in equipment.
● Low operation cost.
● Low investment in the plant.
Reliability
● Easy manipulation.
● Less maintenance.
● Improved mechanical safety.
● Hygienic, safe and reliable.
Correlation datas
VS
BFC combi-block
Traditional "bottle-blowing machine+filling machine"
Refer to PET light-weight bottles
The current weight of 550ml PET bottles: 15g-19g
The weight of 550ml PET light-weight bottles: 9.8g-11.8g
The weight of new 26mm light-weight caps: 1g
Extra-light weight of bottle neck: 2g
Innovative design of small bottle neck: 26mm
Extra-thin support ring design: 1.2mm
Saving water, power, and the area of plant
Injecting nitrogen to guarantee the strength of bottles
Innovative points
Lightweight bottles specially designed to weigh only 9.8g-11.8g for 550ml capacity.
High-speed integration of blowing, filling and capping.
● The maximum capacity: 43200 BPH Volume≤750 ml water bottles.
● Synchronously driven by dual variable frequency motor (bottle blowing machine + filling machine).
Efficient infrared spectrum absorption heating method with high-density 38mm heating and optimized four-section three-variable control system for bottle blanks.
Optimized cam curve design, stable and highly-efficient bottle-blowing technology, small-size mould, optimized die carrier, bottle neck protection and optimization design, bottle blank electrostatic precipitation.
High-speed gravity filling with optimized valve design, precise level control of filling liquid, and injection of a certain amount of liquid nitrogen.
High-speed bottle-blowing defect (bottle neck damage, broken bottle, and improper molding) image detection, bottle capping and sealing quality high-speed image recognition and detection, transparent liquid foreign-matter high-speed image recognition and detection.
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